Primeflex

Extrusion and profile

Profile extrusion involves pushing molten polymers through dies with unique cross-sections, distinct from round, annular, or wide rectangular shapes. The industry currently employs three main die types: orifice, multistage, and tapered profile dies. Orifice dies, comprising a base and a profile-forming plate, are primarily used for low-cost, lower-precision profiles. Their abrupt cross-sectional change often leads to material buildup and limits extrusion speeds, making them more suitable for PVC and rubber than other thermoplastics. Multistage dies feature a series of plates with similar geometry but progressively smaller cross-sections. While an improvement over orifice dies, they share some limitations. For high-precision profiles produced at rapid rates, tapered profile dies are preferred, offering a gradual cross-sectional area reduction. These dies effectively address the shortcomings of both orifice and multistage designs, allowing for more efficient and accurate extrusion of complex profiles.

4744 E. Oaknoll Road
Rolling Prairie, IN 46371

Phone: 219-778-8001
Fax: 219-778-8007

Speak with an Expert